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d a t a sh eet product specification supersedes data of 11th january 2001 file under bccomponents, bc01 2001 nov 15 bccomponents 198 phr-si aluminum electrol ytic capacitors power high ripple current snap-in
2001 nov 15 2 bccomponents product specification aluminum electrolytic capacitors power high ripple current snap-in 198 phr-si features ? polarized aluminum electrolytic capacitors, non-solid electrolyte ? large types, miniaturized dimensions, cylindrical aluminum case, insulated with a blue sleeve ? very high ripple current capability ? keyed polarity version available. applications ? motor control and industrial systems ? smoothing and filtering ? standard and switched mode power supplies ? energy storage in pulse systems. fig.1 component outlines. jw68 2-terminal 3-terminal 198 phr-si ccb464 057 psm-si 157 pum-si smaller dimensions longer life higher ripple quick reference data description value case size ( ? d nom l nom in mm) 22 25 to 35 60 rated capacitance range (e6/e12 series), c r 56 to 680 f tolerance on c r 20% rated voltage range, u r 400 and 450 v category temperature range ? 25 to +85 c endurance test at 85 c 7000 hours useful life at 85 c 15000 hours shelf life at 0 v, 85 c 1000 hours based on sectional specification iec 60384-4/en130300 climatic category iec 60068 25/085/56
2001 nov 15 3 bccomponents product specification aluminum electrolytic capacitors power high ripple current snap-in 198 phr-si selection chart for c r , u r and relevant nominal case sizes ( ? d l in mm) preferred types (2-terminals) in bold . c r ( f) u r (v) 400 450 56 22 25 22 25 68 22 25 22 30 82 ? 22 30 ? 25 25 100 22 30 22 35 ? 25 30 120 22 35 22 40 25 30 25 30 ? 30 25 150 22 40 25 40 25 35 30 30 180 25 40 25 40 30 30 30 35 35 25 35 25 220 25 45 25 50 30 35 30 40 35 30 35 30 270 30 40 30 45 35 30 35 35 330 30 45 30 50 35 35 35 40 390 30 50 35 45 35 40 ? 470 35 45 35 50 560 35 50 35 60 680 35 60 35 60
2001 nov 15 4 bccomponents product specification aluminum electrolytic capacitors power high ripple current snap-in 198 phr-si mechanical data and packaging quantities two terminal snap-in + terminal ? terminal ccb435 ? d l + 2 max. l 4.0 0.5 bottom view fig.2 two terminal snap-in. dimensions in mm. for dimensions see table 1 . the minus terminal can be marked with a black dot or with an imprinted ? ? ?sign. fig.3 mounting hole diagram. dimensions in mm. cca995 10 0.1 ? 2 0.1 (2 ) three terminal snap-in + terminal ? terminal ccc162 ? d l + 2 max. l bottom view minus pole marking 4 0.5 fig.4 three terminal snap-in. dimensions in mm. for dimensions see table 1. the negative terminal has two pins which are both electrically connected. ccc163 10 0.1 3.3 0.1 4.75 0.1 ? 2.5 0.1 ? 2 0.1 (2 ) dimensions in mm. the 10 mm spacing of the 2 pin snap-in is used as the base layout and a third hole is added. the third hole is closer to the negative primary hole so that polarization is always maintained, together with added mechanical stability. fig.5 mounting hole diagram.
2001 nov 15 5 bccomponents product specification aluminum electrolytic capacitors power high ripple current snap-in 198 phr-si table 1 physical dimensions, mass and packaging information; see figs 2 and 4 marking the capacitors are marked (where possible) with the following information: ? rated capacitance (in f) ? tolerance code on rated capacitance (m for 20%) ? rated voltage (in v) ? climatic category in accordance with ?iec 60068? ? date code (year and week) in accordance with ?iec 60062? ? code for factory of origin ? name of manufacturer ? ? ? ? sign to indicate the negative terminal, visible from the top and side of the capacitor ? code number (last 8 digits). nominal case size ? d l (mm) ? d max (mm) l max (mm) mass (g) packaging quantities (units per box) cardboard box dimensions l w h (mm) 22 25 23 27 12 100 260 250 39 22 30 23 32 16 100 260 250 44 22 35 23 37 20 100 260 250 49 22 40 23 42 23 100 260 250 54 25 25 26 27 20 100 290 280 39 25 30 26 32 22 100 290 280 44 25 35 26 37 24 100 290 280 49 25 40 26 42 27 100 290 280 54 25 45 26 47 32 100 290 280 59 25 50 26 52 38 100 290 280 64 30 25 31 27 25 100 340 330 39 30 30 31 32 30 100 340 330 44 30 35 31 37 35 100 340 330 49 30 40 31 42 40 100 340 330 54 30 45 31 47 45 100 340 330 59 30 50 31 52 50 100 340 330 64 35 25 36 27 33 50 390 198 39 35 30 36 32 40 50 390 198 44 35 35 36 37 48 50 390 198 49 35 40 36 42 55 50 390 198 54 35 45 36 47 63 50 390 198 59 35 50 36 52 72 50 390 198 64 35 60 36 62 87 50 390 198 74
2001 nov 15 6 bccomponents product specification aluminum electrolytic capacitors power high ripple current snap-in 198 phr-si electrical data and ordering information unless otherwise specified, all electrical values in table 2 apply at t amb =20 c, p = 86 to 106 kpa, rh = 45 to 75%. symbol description c r rated capacitance at 100 hz i r rated rms ripple current at 100 hz, 85 c i l1 max. leakage current after 1 minute at u r i l5 max. leakage current after 5 minutes at u r esr typ./max. equivalent series resistance at 100 hz z typ./max. impedance at 10 khz ordering example electrolytic capacitor 198 phr-si 470 f/450 v; 20% nominal case size: ? 35 50 mm 2- terminal snap - in : catalogue number: 2222 198 57471. 3- terminal snap - in : catalogue number: 2222 198 77471. table 2 electrical data and ordering information; preferred types in bold u r (v) c r 100 hz ( f) nominal case size ? d l (mm) i r 100 hz 85 c (a) i l1 1min ( a) i l5 5min ( a) typ. esr 100 hz (m ? ) max. esr 100 hz (m ? ) typ. z 10 khz (m ? ) max. z 10 khz (m ? ) catalogue number 2222 198 ..... 2-term. 3-term. 400 56 22 25 0.72 138 49 918 1706 521 1085 56569 76569 68 22 25 0.79 167 59 762 1405 434 905 56689 76689 100 22 30 1.00 244 84 520 956 297 610 56101 76101 120 22 35 1.14 292 100 433 796 247 450 46121 26121 120 25 30 1.14 292 100 438 796 252 450 36121 16121 150 22 40 1.33 364 124 348 637 199 363 66151 86151 150 25 35 1.33 364 124 351 637 202 363 36151 16151 180 25 40 1.51 436 148 293 531 169 295 36181 16181 180 30 30 1.49 436 148 305 531 180 295 66181 86181 180 35 25 1.56 436 148 327 531 200 295 26181 76181 220 25 45 1.75 532 180 241 434 139 280 36221 90008 220 30 35 1.56 532 180 250 434 147 280 26221 76221 220 35 30 1.81 532 180 259 434 155 280 16221 86221 270 30 40 1.95 652 220 205 354 121 263 36271 16271 270 35 30 1.93 652 220 222 354 137 263 66271 86271 330 30 45 2.22 796 268 169 290 101 210 36331 16331 330 35 35 2.18 796 268 181 290 112 210 66331 86331 390 30 50 2.50 940 316 145 245 86 175 36391 16391 390 35 40 2.44 940 316 154 245 95 175 66391 86391 470 35 45 2.72 1132 380 129 203 80 153 36471 16471 560 35 50 3.03 1348 452 110 171 70 133 46561 26561 680 35 60 3.53 1636 548 91 140 57 110 46681 26681
2001 nov 15 7 bccomponents product specification aluminum electrolytic capacitors power high ripple current snap-in 198 phr-si customized products if you are unable to find the capacitor you require, plea se contact your local bccomponents sales organization; we are able to design and manufacture customized capacitors to meet your specific requirements. 450 56 22 25 0.71 155 54.4 865 1706 479 940 57569 77569 68 22 30 0.82 188 65.2 709 1405 392 765 57689 77689 82 22 30 0.89 225 77.8 592 1165 329 645 47829 27829 82 25 25 0.91 225 77.8 604 1165 339 645 57829 77829 100 22 35 1.02 274 94 485 956 270 525 47101 27101 100 25 30 1.05 274 94 491 956 274 525 57101 77101 120 22 40 1.14 328 112 406 796 225 443 47121 27121 120 25 30 1.13 328 112 415 796 233 443 57121 77121 120 30 25 1.16 328 112 431 796 248 443 67121 87121 150 25 40 1.36 409 139 328 637 184 353 47151 27151 150 30 30 1.36 409 139 340 637 194 353 57151 77151 180 25 40 1.47 490 166 277 531 157 303 47181 27181 180 30 35 1.54 490 166 282 531 161 303 57181 77181 180 35 25 1.46 490 166 316 531 191 303 67181 87181 220 25 50 1.71 598 202 226 434 127 263 47221 27221 220 30 40 1.75 598 202 232 434 133 263 57221 77221 220 35 30 1.72 598 202 248 434 148 263 67221 87221 270 30 45 1.98 733 247 191 354 110 225 47271 27271 270 35 35 1.96 733 247 202 354 120 225 57271 77271 330 30 50 2.22 895 301 158 290 91 195 47331 27331 330 35 40 2.22 895 301 167 290 100 195 57331 77331 390 35 45 2.46 1057 355 142 245 85 170 57391 77391 470 35 50 2.73 1273 427 120 203 73 145 57471 77471 560 35 60 3.10 1516 508 100 171 60 120 57561 77561 680 35 60 3.30 1840 616 88 140 55 110 57681 77681 u r (v) c r 100 hz ( f) nominal case size ? d l (mm) i r 100 hz 85 c (a) i l1 1min ( a) i l5 5min ( a) typ. esr 100 hz (m ? ) max. esr 100 hz (m ? ) typ. z 10 khz (m ? ) max. z 10 khz (m ? ) catalogue number 2222 198 ..... 2-term. 3-term.
2001 nov 15 8 bccomponents product specification aluminum electrolytic capacitors power high ripple current snap-in 198 phr-si additional electrical data parameter conditions value voltage surge voltage 400 v versions u s =1.1 u r reverse voltage 1v current leakage current after 1 minute at u r i l1 0.006c r u r +4 a after 5 minutes at u r i l5 0.002c r u r +4 a inductance equivalent series inductance (esl) all case sizes typ. 19 nh max. 25 nh
2001 nov 15 9 bccomponents product specification aluminum electrolytic capacitors power high ripple current snap-in 198 phr-si ripple current and useful life table 3 multiplier of ripple current (i r ) as a function of frequency maximum ripple current multiplier c alculation example for case ? d l=35 25 mm therefore the maximum ripple current multiplier at 70 c, 300 hz and 2 m/s air-flow = 1.57 1.17 1.35 = 2.48. frequency (hz) i r multiplier 50 0.86 100 1.00 300 1.17 600 1.24 1000 1.29 10000 1.40 parameter condition maximum ri pple current multiplier value ambient temperature (t amb )70 c from nomogram; see fig.7 1.57 operating frequency (f) 300 hz from frequency table; see table 3 1.17 air-flow 2 m/s from air-flow; see fig.6 1.35 1.0 1.1 1.2 1.3 1.4 1.5 1.6 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 ccb786 (1) (2) (3) (4) air velocity (m/s) i r forced i r free fig.6 multiplier of ripple current (i r ) as a function of air-flow. curve 1: case ? d l=35 25 mm. curve 2: case ? d l=22 25 mm. curve 3: case ? d l=35 50 mm. curve 4: case ? d l=22 40 mm.
2001 nov 15 10 bccomponents product specification aluminum electrolytic capacitors power high ripple current snap-in 198 phr-si 1.3 1.2 1.1 1.0 0.8 0.5 0.0 40 50 60 70 80 90 t amb (c) o i a r i mga453 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 life multiplier (1) 45 60 30 20 10 8 5 4 3 2 2.5 1.5 1 1.2 15 fig.7 multiplier of useful life as a function of ambient temperature and ripple current load. i a = actual ripple current at 100 hz. i r = rated ripple current at 100 hz and 85 c. (1) useful life at 85 c and u r applied: 15000 hours.
2001 nov 15 11 bccomponents product specification aluminum electrolytic capacitors power high ripple current snap-in 198 phr-si specific tests and requirements general tests and requirements are spec ified in data handbook bc01, section ?tests and requirements? . table 4 test procedures and requirements test procedure (quick reference) requirements name of test reference endurance iec 60384-4/ en130300 subclause 4.13 t amb =85 c; u r applied; 7000 hours ? c/c: 10% esr 2 spec. limit i l5 spec. limit useful life cecc 30301 subclause 1.8.1 t amb =85 c; u r and i r applied; 15000 hours ? c/c: 30% esr 3 spec. limit i l5 spec. limit shelf life (storage at high temperature) iec 60384-4/ en130300 subclause 4.17 t amb =85 c; no voltage applied; 500 hours after test: u r to be applied for 30 minutes, 24 to 48 hours before measurement ? c/c: 15% esr 2 spec. limit i l5 2 spec. limit

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